Conical Twin Screw and Barrel with Barrel Hardness HRC 58-62, Max Output Capacity 150kg/h, and Customizable Barrel Length

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed specifically for plastic extrusion applications, offering exceptional performance and customization options. This product features a Conical Tandem Screw System, which is renowned for its efficiency and reliability in processing various types of plastics. The integration of the Conical Tandem Screw System ensures optimal material mixing, melting, and conveying, making it an ideal choice for manufacturers seeking high-quality extrusion results.

One of the standout attributes of this product is the precise matching of the barrel length to the screw length. This customization capability allows the Conical Twin Screw and Barrel to be tailored to the specific requirements of each extrusion process, ensuring maximum efficiency and performance. By aligning the barrel length with the screw length, the system minimizes material degradation and improves overall output consistency. This level of customization is particularly valuable for complex extrusion tasks requiring specific processing parameters.

The maximum output capacity of the Conical Twin Screw and Barrel reaches up to 150kg/h, making it suitable for medium-scale production environments. This capacity allows manufacturers to maintain a steady and efficient production flow without compromising on quality. Whether producing standard plastic profiles, films, or specialized plastic compounds, this system supports high throughput while maintaining precise control over processing conditions.

Surface quality and durability are critical factors in extrusion equipment, and this product excels in both areas. The barrel surface boasts an impressively low surface roughness of Ra0.4um, which significantly reduces friction between the material and the barrel wall. This smooth surface finish not only enhances material flow but also reduces wear and tear, extending the lifespan of the equipment. Such a fine surface finish is essential for maintaining the integrity of delicate plastic materials and achieving consistent extrusion results.

Durability is further enhanced by the nitriding treatment applied to the barrel. The product features a nitriding depth ranging from 0.5 to 0.8mm, providing a hardened surface layer that resists wear, corrosion, and mechanical stress. This nitriding process ensures that the Screw and Cylinder Unit maintains its structural integrity over prolonged periods of operation, even under demanding extrusion conditions. The combination of nitriding and precise surface finishing contributes to reduced maintenance costs and downtime, offering long-term operational benefits.

The Conical Tandem Screw System incorporated within this product is designed to optimize the interaction between the screws and barrel, enhancing the overall extrusion process. This system improves the homogenization of materials, allowing for better temperature control and more consistent output quality. The tandem configuration enables efficient plasticization and compounding, making it well-suited for a wide range of plastic extrusion applications, from simple monomer extrusion to complex multi-material blending.

Moreover, the Screw and Cylinder Unit is engineered with flexibility in mind. Manufacturers can customize various parameters to suit specific extrusion needs, including screw geometry, barrel length, and surface treatments. This adaptability ensures that the Conical Twin Screw and Barrel can be integrated seamlessly into existing extrusion lines or used in the development of new extrusion systems. The product’s robust design supports continuous operation, high throughput, and consistent product quality, making it a valuable asset in the plastic extrusion industry.

In summary, the Conical Twin Screw and Barrel offers a superior solution for plastic extrusion processes, combining the advanced Conical Tandem Screw System with customizable barrel length, high output capacity, and exceptional surface and durability characteristics. Its precision-engineered surface roughness of Ra0.4um and nitriding depth of 0.5-0.8mm ensure long-lasting performance and minimal maintenance. This Screw and Cylinder Unit is an excellent choice for manufacturers seeking to enhance their extrusion capabilities with reliable, efficient, and customizable equipment designed to meet the demands of modern plastic processing.

Features:

• Product Name: Conical Twin Screw And Barrel
• Barrel Length: Matches Screw Length, Customizable
• Surface Roughness: Ra0.4um
• Maximum Output Capacity: 150kg/h
• Nitriding Depth: 0.5-0.8mm
• Featuring advanced Twin-Conical Screw Assembly for enhanced performance
• Utilizes a Conical Tandem Screw System for efficient material processing
• Optimized Conical Tandem Screw System design ensures durability and precision

Technical Parameters:

Applications:

The Jialong Twin-Conical Screw Assembly, model number 51/105, is a high-precision component designed for industrial extrusion and processing applications. Manufactured in China and certified with ISO9001, this product guarantees quality and reliability. The Twin-Conical Screw Assembly, combined with the Barrel and Screw Combination, is engineered to optimize material flow and enhance processing efficiency, making it ideal for industries such as plastics, rubber, and chemical processing.

Constructed from premium 38CrMoAl material, the Twin-Conical Screw Assembly boasts superior durability and wear resistance. The product nitriding depth ranges from 0.5 to 0.8mm, providing a hardened surface layer with a hardness rating of HV900-1000. This ensures extended service life even under high-stress conditions. Additionally, the surface roughness of Ra0.4um contributes to smooth material movement and reduces friction during operation.

With a maximum output capacity of 150kg/h, the Jialong Barrel and Screw Combination is suitable for medium-scale production environments requiring consistent throughput and precision. Its robust construction and precise engineering make it an excellent choice for applications involving polymer extrusion, compounding, and mixing processes.

Packaging is carefully handled with a wooden package to ensure safety during transit. Customers can expect delivery within 1-35 work days depending on order specifications. The minimum order quantity is just one set, making it accessible for both small and large-scale manufacturers. Payment terms are flexible, primarily via T/T, promoting ease of business transactions.

The Twin-Conical Screw Assembly and Barrel and Screw Combination from Jialong provide exceptional performance in scenarios demanding high reliability and efficiency. Whether used in plastic extrusion lines, rubber processing plants, or specialty chemical manufacturing, this product ensures optimal material handling and processing consistency. Its advanced design and material quality make it a preferred choice for engineers and production managers looking to enhance their manufacturing processes.

Customization:

Jialong's Conical Twin Screw and Barrel product, model number 51/105, is a high-quality Barrel and Screw Combination designed specifically for plastic extrusion applications. Manufactured in China and certified with ISO9001, this Injection Molding Screw Set ensures excellent performance and durability.

The barrel length matches the screw length and is fully customizable to meet your specific requirements. With a surface roughness of Ra0.4um and surface hardness ranging from HV900-1000, the product guarantees superior wear resistance and longevity. Additionally, the nitriding depth of 0.5-0.8mm further enhances the durability of the barrel and screw combination.

Each set is carefully packaged in a wooden package to ensure safe delivery. The minimum order quantity is 1 set, priced at USD $2200 per set. Delivery time ranges from 1 to 35 work days, with payment terms based on T/T.

Choose Jialong's Conical Twin Screw and Barrel for a reliable and efficient Injection Molding Screw Set that meets your customization needs and industry standards.

Support and Services:

Our Conical Twin Screw and Barrel product is designed to provide exceptional performance and durability in various industrial applications. For technical support, we offer comprehensive assistance including installation guidance, troubleshooting, maintenance advice, and optimization tips to ensure your equipment operates at peak efficiency.

Our team of experts is equipped to help with detailed product information, operational training, and customized solutions tailored to your specific processing needs. We also provide regular updates on product enhancements and best practices to maximize productivity and minimize downtime.

Additionally, we offer a range of after-sales services such as spare parts supply, repair services, and preventive maintenance programs to extend the life of your Conical Twin Screw and Barrel system. Our commitment is to support you throughout the entire lifecycle of the product, ensuring reliable and consistent operation.

Packing and Shipping:

Each Conical Twin Screw and Barrel unit is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-corrosive material to prevent rust and corrosion, followed by a custom-fitted foam padding that cushions against shocks and vibrations. The wrapped unit is then placed inside a sturdy wooden crate reinforced with metal bands to provide additional strength and durability.

For shipping, the crates are labeled with handling instructions and secured on pallets to facilitate safe loading and unloading. Depending on the destination, the product can be shipped via air freight, sea freight, or land transportation, with tracking provided at every stage to ensure timely delivery. Special care is taken to comply with international shipping regulations and standards to guarantee the Conical Twin Screw and Barrel arrives in perfect condition.