Conical Twin Screw and Barrel with 500-10000mm Product Length 3kw Screw Cooling Power and Nitriding Chrome Plating

500 to 10000mm Product Length Conical Tandem Screw System Featuring Air or Water Cooling Designed for Polymer Processing

Product Description:

The Conical Twin Screw and Barrel is an advanced Screw and Barrel product designed to meet the demanding requirements of modern extrusion and injection molding processes. This product boasts a robust Conical Tandem Screw System, which significantly enhances the efficiency and precision of material processing. The Conical Tandem Screw System is engineered to optimize the melting, mixing, and conveying of polymers, ensuring consistent output quality and improved production rates.

One of the standout features of this Screw and Barrel set is its impressive screw cooling power of 3kw. This high cooling capacity is essential for maintaining optimal operating temperatures during high-speed and high-pressure applications. Efficient cooling helps to prevent thermal degradation of the material and extends the service life of the screw, making it ideal for continuous and heavy-duty usage.

The Barrel diameter ranges from 45mm to 300mm, providing a versatile selection that caters to a wide range of processing requirements. Whether for small-scale precision molding or large-scale extrusion, the available barrel sizes allow for customization tailored to specific production needs. This flexibility enables manufacturers to optimize their processes and achieve the best possible output quality.

Durability and surface quality are critical in the performance of screws and barrels, and this product excels in both areas. The barrel nitriding depth ranges from 0.5mm to 0.8mm, which significantly enhances the hardness and wear resistance of the barrel surface. This nitriding process creates a hardened layer that reduces friction and prevents premature wear caused by abrasive materials and long-term use.

In addition to nitriding, the surface treatment involves chrome plating, further enhancing the barrel and screw combination's resistance to corrosion, wear, and chemical attack. The dual treatment of nitriding and chrome plating ensures that the product maintains its structural integrity and smooth surface finish even under the most challenging operating conditions. This combination not only improves the lifespan of the components but also contributes to consistent material flow and reduced maintenance downtime.

The Conical Tandem Screw System incorporated in this product facilitates superior mixing capabilities by utilizing the conical geometry to create variable shear and pressure zones. This design allows for better homogenization of materials, efficient devolatilization, and improved dispersion of additives. Such capabilities are crucial in producing high-quality end products with uniform properties.

Moreover, the Barrel and Screw Combination is meticulously engineered to ensure precise alignment and minimal clearance, which reduces the risk of leakage and material degradation. The tight tolerances and high-quality manufacturing standards guarantee smooth operation, energy efficiency, and reduced operational costs. This makes the Conical Twin Screw and Barrel an excellent choice for industries ranging from plastics and rubber to food processing and pharmaceuticals.

In summary, the Conical Twin Screw and Barrel product featuring the Conical Tandem Screw System offers a highly efficient, durable, and versatile solution for various extrusion and molding applications. With a powerful 3kw screw cooling system, barrel diameters spanning 45mm to 300mm, and superior surface treatments including nitriding and chrome plating, this Barrel and Screw Combination is engineered for longevity and optimal performance. Its design ensures enhanced material processing, improved product quality, and reduced maintenance, making it an invaluable asset for manufacturers aiming to elevate their production capabilities.

Features:

• Product Name: Conical Twin Screw and Barrel
• Barrel Diameter Range: 45-300mm
• Product Length: 500-10000mm
• Screw Cooling Zones: 1-3 Zones for efficient temperature control
• Surface Treatment: Nitriding and Chrome Plating for enhanced durability
• Advanced Conical Tandem Screw System design
• Optimized Barrel and Screw Combination for superior performance
• High precision Conical Tandem Screw System ensures consistent output

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 65/132, is a high-precision Injection Molding Screw Set designed to meet the demanding requirements of modern plastic processing industries. Manufactured in China and certified with ISO9001, this product guarantees superior quality and reliability. Its advanced design and robust construction make it an ideal choice for various application occasions and scenarios in the injection molding sector.

One of the primary application occasions for this Screw and Cylinder Unit is in the production of complex plastic components that require precise melting, mixing, and conveying of raw materials. The Twin-Conical Screw Assembly ensures optimal plasticizing efficiency, which is crucial when working with engineering plastics, biodegradable materials, and high-performance polymers. Its nitriding and chrome plating surface treatment, with a chrome plating thickness of 0.03-0.05mm, offers excellent wear resistance and durability, making it suitable for high-volume production environments where long service life is essential.

This product is also highly applicable in scenarios demanding controlled temperature management, thanks to its 1-3 screw cooling zones and 3kw screw cooling power. The nitriding treatment of the screw, achieving a hardness level of HV≥900, ensures that it withstands high mechanical stresses and reduces maintenance frequency. These features make it perfect for industries such as automotive, electronics, medical devices, and consumer goods manufacturing where precision and reliability are paramount.

The Jialong 65/132 Conical Twin Screw and Barrel is packaged securely in a wooden package to prevent damage during shipment. With a minimum order quantity of just one set and a competitive price of USD $2300/set, it is accessible for both small-scale and large-scale manufacturers. The delivery time ranges from 1 to 35 workdays, and payment can be conveniently made via T/T, further enhancing its suitability for diverse procurement needs.

In summary, the Jialong Injection Molding Screw Set featuring the Twin-Conical Screw Assembly and Screw and Cylinder Unit is a versatile, durable, and efficient solution for injection molding processes across various industries. Its advanced surface treatments, precise cooling capabilities, and robust construction make it an invaluable component in achieving high-quality molded products consistently.